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历史

1984 - 1993, development of Universal Spiral Grinding Units ( by company founder Hubert Haller ) as attachment for conventional tool and cutter grinders. Using these special indexing units enabled retrofitting and modernizing of manual tool and cutter grinders and so backlash free re-sharpening of helically fluted tools.
It was a revolutionary matter in the tool and cutter grinding field at the time. About 1.200 of these units were sold worldwide in the before mentioned time period, also to many renowned companies. The ongoing developments resulted in the production of two and three axes machines.

From 1994 onwards started development and design of the first HAWEMAT 5-Axis Tool and Cutter Grinder (HAWEMAT 2000). This unique machine represented an extraordinary innovation for complete machining of cutting tools in the world market. Worldwide patents and patent applications as well as different awards underline all the advantages of such a new machine conception. The unique of this machine is the kinematic concept - the arrangement of the five axes: X- and Z-axes are designed as a so-called cross axes configuration. The B-axis (swivel range of 210°) is a rotary table double supported on the vibration resistant mineral compound machine base. The Y-axis for spindle infeed is assembled on the B-axis frame and the C-axis (work head stock) can rotate 360°. Cutting tools can be ground in narrowest area by using this axes configuration. Thanks to the possible very short axes travelling dead times can be reduced by the user increasing the productivity.

In March 2000 the HAWEMAT 3000 was introduced. This machine was based on the HAWEMAT 2000. A maximum amount of stiffness and rigidity was achieved by the double supporting of the grinding column (Y- and B-axis). So this machine is absolutely qualified for production of high precision tools. HAWEMA developed for these CNC machine tools automatic tool handling systems, integrated as a so-called Pick-up Loader in the machine hood.

In the year 2002 the HAWEMAT 2001 five axes tool and cutter grinder was introduced into the market. This machine was based on the model HAWEMAT 2000 taking over the “double support” of the grinding column from the model 3000. The HAWEMAT 2001 is a five axes CNC machine for cost effective re-sharpening of cutting tools and production of hight precision new ones. A fully accessible (from all sides) machine cabinet is based on a massive and rigid mineral compound machine bed offering the possibility of attaching automatic tool handling systems. A further innovative step in this year was the creation of a strong collaboration with NUM as the supplier for the machine control and grinding software. NUM is offering worldwide dominating software for tool and cutter grinding and together with the new digital Axium Power control plus MBLE axes amplifiers the appropriate power drive technology for our machine tools. So we get the complete electric, electronic and software from one supplier for our machines.

2005, the HAWEMAT 2000/5 ECO five axes CNC tool and cutter grinder was presented as the latest development in Hannover at the EMO 2005. This concept was created in order to offer an “uniqueness” for the re-sharpening market in price and power. The HAWEMAT 2000/5 ECO is not a cheap “low cost product”, rather an up to standard machine tool enabling also the production of small and smallest tools. All mechanical components, inclusive the “double support” of the grinding column, are according to the technical HAWEMAT 2001 standard.

2007-2013 Development and production of the HAWEMAT PräzisaGranit, the world-wide first CNC Tool Grinding Machine built on granite. The ideal machining centre for precision grinding of the growing spectrum of micro, medical tools and components. New- and further developments of internal and external tool loading systems.


优势

Hawema机床的技术优势

机床/设计

  • 全球专利的结构设计
  • 双支撑垂直轴加砂轮非常接近B轴旋转中心加十字工作台,其设计原理使机床非常紧凑
  • 所有机床都使用同一结构
  • 所有机床的床身都是人造花岗石,2-5吨的重量,提供极佳的刚性和抗震性以及温度稳定性
  • 磨轴直驱
  • H2001和H3000可选自动砂轮交换库或是手动方式
  • H2001,H2001PrazisaGranite机床门设计非常优秀,其开启范围非常大可以从各个方向进入
  • 同样便于维修机床
  • 这样特有专利结构使得机床加工非常快速
  • 所有的项目例如:刀具,装载机,料抓,探针,砂轮探针都非常接近,在设置和运行中能节省很多时间
  • 长效润滑的滚珠丝杆和导轨
  • 可选直驱C-轴最高1000rpm
  • 多样的装载系统,内置式装载机有很多组合用于修磨和制造,外接式有链式和盘式供客户选择
  • 容易更换各种刀柄例如液压刀柄换到弹簧刀柄或三抓刀柄或其他系统,这里Hawema提供市场上最好的系统
  • 关于服务和备件有着非常公平价格和性价比
  • 这样的结构设计方便机床维修
  • 能实现快速服务(NUM,HAWEMA)

软件/控制系统/驱动/电气柜

  • NUM为许多工具磨床制造厂提供现今世界上最好的工具磨削软件
  • 只需用很少的软件包就可磨削出几乎所有刀具
  • 例如.软件扩充包可允许磨削近乎所有类型的圆柱和锥度铣刀,绞刀,钻头,以及阶梯刀具,三面刃刀具,丝锥,许多不同的钻尖形式.包含选项”手动磨削路径”可通过简便编程来磨削特殊外圆轮廓,不用G代码编程.但是G代码编程也包含,能被使用和组合.
  • 很多功能参数以文本方式被编入软件,方便修改.
  • Hawema与NUM有着非常紧密的合作,软件,驱动,控制系统,整个电器柜和服务都由NUM一手提供.
  • H2001/ PräzisaGranite和H3000都配有电器柜空调
  • 每日程序数据备份
  • 提供在线服务
  • 电器柜可以放在客户工厂的任何位置.

配件

  • 我们不只是提供机床也提供磨削油过滤机,刀具测量设备,砂轮修正机等配件.
  • 磨削油纸带式过滤和微孔过滤器可达到2-3µm的过滤精度.磁性分离器可用于高速钢的过滤.同时保证磨削油恒温.
  • 硬质合金粉末已微湿状态沉淀在收集袋中.(硬质合金供应商会回收粉末)
  • 高质量的油污分离器,灭火器,夹紧系统
  • HSK砂轮架保证高精度(他的跳动小于3µm)

客户列表

客户列表

  • Gühring OHG, Albstadt
  • Daimler AG, Stuttgart
  • HAM Andreas Maier GmbH, Schwendi
  • Brinkmann Schleiftechnik, Paderborn
  • Aesculap AG, Tuttlingen
  • Marquardt Medizintechnik, Spaichingen
  • Metzmeier GmbH, Villingen
  • Schwegler Werkzeugfabrik, Vöhringen
  • IHYA Makina, Istanbul, Turkey
  • S. Lürken GmbH, Übach-Palenberg
  • Werkzeugschleiferei Lindacker, Königsbach-Stein
  • AHNO Cutting Tools, Suzhou, China
  • FAMAG Werkzeugfabrik, Remscheid
  • E. Singer Werkzeugschleiferei, Kalmbach
  • Paulus Mastel Werkzeugschleiferei, Singen
  • Supfina d.o.o., Gradacac, Bosnien-Herzegowina
  • HAM-France, Peillonnex, France
  • Rick CNC Werkzeugschleiferei, Aachen
  • EMUGE-Werk Glimpel GmbH & Co., Lauf a. d. Pegnitz /
  • EMUGE-Franken, Rückersdorf
  • K. Storz GmbH, Tuttlingen
  • Spectral-Mapal, Western Cape, South-Africa
  • Alesa AG Werkzeugfabrik, Seengen, Switzerland
  • Unimex nv-sa, Beringen, Belgium
  • Oertli Werkzeuge AG, Höri b. Bülach, Switzerland
  • Farman Machinery Ind. Co., Taichung, Taiwan
  • Gebr. Brasseler GmbH, Lemgo
  • Hipp Medical AG, Kolbingen
  • ökoDent GmbH, Bad Köstritz

    Jobs

    Erfolg braucht Kontinuität, aber auch Neugier und Offenheit. Wir, die Firma HAWEMA sind ein international tätiger Werkzeugschleifmaschinenhersteller mit Sitz in Trossingen. Unsere Maschinen finden weltweit Einsatz in über 20 Ländern. Kunden vertrauen auf unsere schleiftechnischen Lösungen. Dazu zählen Werkzeughersteller, Firmen in der Medizintechnik, der Automobilindustrie, des Maschinenbaus sowie Schleifdienste.

    Unsere offenen Stellen:

    Elektronik-Techniker (w/m)

    Technischer Leitner (w/m)